Services

Design

Our in-house engineering team works closely with OEMs to turn ideas into functional designs. Whether starting from detailed specs or early-stage concepts, we help develop custom battery packs, cables, and electromechanical systems that meet your exact specifications.

Our Designs Include:

- Custom Battery Pack Solutions
- Custom Cable & Electro-Mechanical Assemblies
- Contract Technician Outsourcing

- Control Document Creation
- CAD Drawing
- Back Engineering
- SolidWorks

Manufacturing

Aved is one of the largest custom battery manufacturers in the U.S., trusted for high-quality, reliable power solutions across medical, military, and industrial markets.

Our Services Include:

- High-Reliability Battery Applications
- Custom Battery Pack Manufacturing
- Testing & Compliance Expertise

- Contract Technician O- Lithium-Ion Regulatory Compliance Submissions
- Design for Manufacturability (DFM Review)
- Pack Integration

Assembly

We provide cable and harness assembly, box builds, battery pack assembly, and electro-mechanical assembly. Our turnkey capabilities are here to support your unique needs by utilizing our rigorous testing and detail-oriented processes for diverse power solutions.

Cable & Harness Assembly Includes:

- Component Selection and Sourcing
- Documentation Review and Development
- Quick Turn-Around Flexibility
- Prototyping & Automated Test Equipment

- Custom Inventory Management Services
- Dock to Stock Efficiency
- Engineering Support
- Contract Technician Outsourcing

Electro-Mechanical & Box Build Includes:

- Design for Manufacturability (DFM Review)
- Prototype Assembly
- Component Selection & Sourcing
- Documentation Development and Review

- Back Engineering
- Dock to Stock Efficiency
- KanBan & Inventory Management Systems

Testing

Aved uses multiple Chroma 17020 systems for precision battery module and pack tests. We also use a range of automated wire processing equipment from 30 AWG to 4/0 diameters. Aved is fully tooled with virtually all termination solutions and employs a full range of connector solutions. Every product manufactured by Aved Electronics is tested and certified 100% utilizing serialized controlled Cirrus, Chroma, and custom test stands where necessary.

Our Testing Includes:

- Product Validation & Verification Testing
- Customer Use Case Modeling Through Chroma 17020 Battery Systems
- Cell Impedance Matching & Quality Control
- High Pot testing
- End-of-line Performance
- Vision and laser measurement for critical characteristics

Regulatory Information

Shipment of lithium-ion batteries is strictly regulated due to fire risk if mishandled. Regulations change periodically—refer to the resources below for the latest requirements on shipping and handling lithium-ion batteries.

IATA Lithium Battery Guidance - Transport
‍‍Fed Ex Battery Shipments‍
‍UPS Battery Shipments‍
‍Pipeline and Hazardous Materials Safety Administration - Shipping Batteries Safely by Air‍
‍United Nations - Transport of Dangerous Goods - Manual of Tests and Criteria

Conflict Minerals Statement

Aved Electronics LLC powered by Lithion Battery Inc. promotes the traceability of the minerals we utilize for our power solutions and the transparency of the primarily consumer-directed supply chain. By following the required steps, we source from socially responsible suppliers when possible and encourage both our customers and suppliers to do the same.