Off-Highway Vehicles

Powering Off-Highway Vehicles

Off-highway vehicles face unique challenges: they’re expected to perform reliably in environments where charging access is limited and terrain is unpredictable. ATVs and UTVs need the torque and range to handle steep grades and heavy loads. Golf carts and low-speed vehicles must operate quietly and efficiently through long service days without mid-shift charging.

Lithion Custom designs and manufactures custom and standard battery packs that meet these demands head-on. Built for durability, runtime, and consistent power output, our systems keep off-highway vehicles running whether they’re on the trail, in the field, or serving passengers all day.

Your Power Partner

Between our automated pack manufacturing in Nevada and our European engineering and support teams, Lithion Custom partners with OEMs around the world to electrify their equipment.

With over 20 years of experience designing and building lithium battery systems, we deliver both custom packs built to exact specifications and proven standard designs ready for fast, reliable deployment.

Battery Solutions for Off-Highway Applications

All-Terrain Vehicles (ATVs)

Batteries for electric ATVs built for recreation, utility, and off-road work.

Utility Task Vehicles (UTVs)

Batteries for electric UTVs used in agriculture, construction, maintenance, and recreation.

Side-by-Side Vehicles (SXS)

Batteries for electric side-by-sides designed for both work and leisure use in varied terrain.

Golf Carts

Batteries for electric golf carts used in courses, resorts, campuses, and community transport.

Low-Speed Vehicles (LSVs)

Batteries for electric LSVs used in residential areas, business parks, and closed-campus environments.

Specialized Off-Highway Applications

Tailored battery solutions for unique designs, custom builds, and niche applications in off-road environments.
Key Features + Capabilities
  • High pulse power for launch, hills, towing, and winches
  • Shock and vibration resistant for off-road use
  • Thermally stable + sealed (IP-rated) for mud, spray, and temperature extremes
  • Long cycle life under deep or partial charge use
  • Safe BMS controls for isolation, contactors, and event logging
  • Fast charging or swappable modules to maximize uptime
  • Lightweight, compact design for balance and crash safety
  • Voltage range:
    48–96 V for standard RTVs and ATVs.
    300–800 V for heavy-duty or high-performance specialty vehicles.

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