Custom Battery Solutions
We build the batteries powering the global shift toward electrification. Whether you're retrofitting existing equipment or launching something entirely new, we design and make lithium-ion systems that meet your exact needs.
U.S. + European Engineering and Manufacturing, Global Support
Our battery packs are designed and manufactured in the U.S., where advanced production lines ensure consistent quality and reliability.
We also have engineering and logistics teams in Europe to handle integration, compliance, and fast market entry. With U.S. manufacturing and EU expertise, we support projects worldwide as a trusted battery partner.
We also have engineering and logistics teams in Europe to handle integration, compliance, and fast market entry. With U.S. manufacturing and EU expertise, we support projects worldwide as a trusted battery partner.
LITHION CUSTOM
Our Process
We work with each client to design fully custom energy solutions, from basic functionality to exact voltage and capacity.
Feasibility Study
The process begins with a comprehensive feasibility study to understand the unique requirements of each project. We collaborate closely with clients to assess technical specifications, performance expectations, and environmental considerations.
Design
Our experienced engineering team develops detailed designs tailored to meet the specific needs of the project. We use advanced design tools and simulations to create efficient and effective battery systems.
Prototype
In the prototype phase, initial models are constructed to validate the design's functionality and performance. These prototypes undergo rigorous testing to identify any potential issues and refine the design.
Validation
The prototypes undergo extensive testing under various conditions to ensure they meet all operational and safety requirements. We conduct performance evaluations, stress tests, and compliance checks to validate the design's robustness and reliability.
Production
Finally, using our top-of-the-line U.S. manufacturing facilities, we produce the battery systems at scale, maintaining strict quality control throughout the process.
FAQs
What steps does Lithion take to be sustainable?
We utilize an automated process for custom battery assembly as well as abide by best practices and regulations for sustainable battery creation and energy.
I’m not sure which custom battery design
will work best for my application, how do I
figure out the most efficient and capable solution?
will work best for my application, how do I
figure out the most efficient and capable solution?
At Lithion, all of our battery packs are of the highest quality and efficiency. To simplify your choices, you can contact us and together we can talk through your unique energy requirements to create custom battery packs that will do everything you need. From off highway vehicle batteries to industrial power solutions for ground support equipment, Lithion can supply your power.
What QA/QC procedures does Lithion do for custom
battery solutions?
battery solutions?
We test for high temperature, shock, and vibration toleration to ensure each battery pack meets our top-notch standards. We also have multiple checkpoints for our batteries to make sure the voltage outputs and capabilities are correct and highly functional. Lithion is certified under ISO 9001 and 13485 for quality assurance and consistently earns recertification.
What types of vehicles can Lithion’s engineered battery
solutions power?
solutions power?
Our lithium-ion vehicle battery options can power a low-speed vehicle, off highway vehicle, refrigerated truck, and more. Consider our battery design services to have us create the perfect power for your vehicles.
What Battery Management System should I use?
Lithion offers a range of proprietary BMS units operating from 12V up to 1500V, with flexibility for any voltage in between. These systems are designed for demanding applications and developed with application-specific certifications in mind, including UL, IEC, and DNV. We can accommodate different SIL ratings, depending on the project.
